Lead Generator Winder

Essential Duties and Responsibilities

Technical Responsibilities

• Perform rotor winding, rewinding, insulation replacement, and repair activities on generator rotors.
• Interpret engineering drawings, winding diagrams, specifications, and repair procedures.
• Install conductors, insulation systems, retaining components, wedges, and associated hardware.
• Perform dimensional inspections and verify winding accuracy throughout the repair process.
• Conduct electrical testing, including resistance, continuity, insulation resistance, and other diagnostic tests.
• Troubleshoot and resolve winding-related issues and defects.

Leadership Responsibilities

• Lead daily rotor winding activities and coordinate workflow among winding technicians.
• Provide technical guidance and hands-on support to team members.
• Train and mentor new employees, apprentices, and less experienced winders.
• Assist supervisors with job planning, labor estimates, and project scheduling.
• Monitor work quality and ensure adherence to company and customer standards.

Quality & Continuous Improvement

• Ensure all work complies with quality procedures, engineering requirements, and customer specifications.
• Participate in root cause analysis and corrective action initiatives.
• Identify opportunities for process improvements, increased efficiency, and reduced rework.
• Maintain accurate documentation of repairs, inspections, and test results.

Safety Responsibilities

• Promote and maintain a strong safety culture.
• Follow all company safety policies, procedures, and lockout/tagout requirements.
• Ensure proper use of PPE and safe work practices within the winding area.
• Report unsafe conditions and participate in safety improvement initiatives.

Required Qualifications

• High school diploma or GED.
• Minimum of 10 years of generator rotor winding, motor winding, or related rotating equipment experience.
• demonstrated experience leading projects or mentoring technicians.
• Ability to read and interpret blueprints, technical drawings, and electrical schematics.
• Strong understanding of rotor winding techniques, insulation systems, and repair processes.
• Proficiency in the use of electrical testing equipment and precision measuring tools.

Preferred Qualifications

• Technical degree or vocational certification in Electrical Technology, Industrial Maintenance, or related field.
• Experience with large industrial generators, turbine generators, or power generation equipment.
• Knowledge of rotor balancing and generator testing procedures.
• Previous leadership or team lead experience in a manufacturing or repair environment.

Knowledge, Skills, and Abilities

• Advanced knowledge of generator rotor construction and winding methods.
• Strong mechanical and electrical troubleshooting skills.
• Effective leadership and team-building abilities.
• Excellent attention to detail and commitment to quality workmanship.
• Strong communication and organizational skills.
• Ability to prioritize workload and meet production deadlines.
• Commitment to continuous improvement and operational excellence.

Physical Requirements

• Ability to lift up to 50 pounds.
• Ability to stand, bend, kneel, and reach for extended periods.
• Manual dexterity required for detailed winding and assembly work.
• Ability to work in industrial manufacturing and repair environments.

What we offer you

15 days of paid time off and 12 company-paid holidays

401k plan with a 6% match

Comprehensive health plan including medical, dental, vision, Life, short-term & long-term disability

Motivating wellness program

Employee Assistance Program

Paid paternal leave

Gym re-imbursement

Sulzer is an equal opportunity employer. We believe in the strength of a diverse workforce and are committed to offering an inclusive work environment.

We are proud to be recognized as a Top Employer 2026 in Brazil, Canada, China, Finland, Germany, Ireland, Mexico, Switzerland, South Africa, the UK and the USA.