Senior Engineer - Maintenance

2. Quality Testing Equipment Maintenance

• Ensure reliability, calibration, preventive maintenance, and operational readiness of quality testing and laboratory equipment.
• Troubleshoot electrical, electronic, mechanical, and software-related issues in testing equipment.
• Coordinate calibration, certification, validation, and annual maintenance activities.

Equipment Coverage:

• Universal Testing Machine (UTM)
• High Voltage Tester (HV Tester)
• Dielectric Strength Testing Machine
• Insulation Resistance Tester
• Leakage Current Testing Equipment
• Torque Testing Equipment
• Tensile & Compression Testing Machines
• Measuring & Inspection Instruments
• Quality Lab Equipment and Fixtures

3. Utilities & Plant Infrastructure

• Manage maintenance of plant utilities, including:

• Air Compressors
• DG Set (Diesel Generator)
• UPS Systems
• Air Conditioning (AC) Systems
• Stabilizers
• Electrical Distribution Panels
• Lighting & Facility Infrastructure

• Monitor utility performance, energy consumption, and operational efficiency.
• Coordinate statutory inspections, testing, and preventive maintenance of utility systems.

4. Preventive & Predictive Maintenance

• Develop and implement preventive maintenance schedules based on equipment criticality.
• Ensure timely execution and compliance of preventive maintenance activities.
• Maintain equipment history records and maintenance documentation.
• Implement predictive maintenance techniques and condition-monitoring practices to minimize unplanned downtime.

5. Breakdown Management

• Lead troubleshooting activities and ensure rapid restoration of equipment during breakdowns.
• Conduct Root Cause Analysis (RCA), 5-Why Analysis, and corrective action implementation for recurring failures.
• Drive continuous improvements in:

• MTBF (Mean Time Between Failures)
• MTTR (Mean Time To Repair)
• Equipment Availability
• Machine Uptime
• Overall Equipment Effectiveness (OEE)

• Minimize breakdown frequency and production interruptions.

6. Maintenance Planning & Spare Parts Management

• Identify and maintain critical spare parts inventory.
• Coordinate with OEMs, vendors, and AMC/service providers for technical support and maintenance activities.
• Optimize maintenance costs through effective repair-versus-replacement decisions.
• Ensure availability of critical consumables and spare parts to support uninterrupted operations.

7. People Management

• Supervise and guide production technicians.
• Manage external contractors, service providers, and specialized maintenance agencies.
• Build team competency through technical coaching and skill development initiatives.

8. EHS (Environment, Health & Safety) Management

• Ensure compliance with all applicable environmental, health, safety, and statutory requirements.
• Implement and enforce:

• Lockout/Tagout (LOTO)
• Permit-to-Work Systems
• Electrical Safety Practices
• Machine Safety Standards
• Risk Assessment Procedures

• Conduct workplace safety inspections and hazard identification activities.
• Support incident investigations, corrective actions, and preventive actions.
• Ensure preventive maintenance and readiness of firefighting and emergency response systems.
• Drive a zero-accident and zero-unsafe-condition culture within the facility.

9. Safety, Compliance & Documentation

• Maintain maintenance records and asset history documentation.
• Ensure compliance with electrical, mechanical, machine, and workplace safety standards.
• Support internal audits, customer audits, statutory inspections, ISO audits, and compliance requirements.
• Ensure documentation is maintained accurately and updated regularly.

10. Warehouse Equipment Maintenance

• Ensure operational readiness and maintenance of:

• Forklifts
• Stackers

• Material Handling Equipment (MHE),
• Warehouse Utility Systems
• Coordinate periodic inspections, certifications, and statutory compliance requirements.

YEARS OF EXPERIENCE/AGE

7-10 years of relevant experience in manufacturing industries with automated production systems.

QUALIFICATION

Diploma / B.E. / B.Tech in: Electrical Engineering, Mechanical Engineering, Mechatronics, Electronics & Instrumentation, Automation Engineering

Strong Exposure To

Automated Assembly Lines, Special Purpose Machines (SPMs), PLC & Industrial Automation, Pneumatic & Hydraulic Systems, Electrical Power Distribution, Plant Utilities, Quality Testing Equipment

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