Sr. Engineer, Process Quality

JOB DESCRIPTION

• Participate in Safety Sign-Offs, Design Reviews, Program Reviews, and Phase Exit Reviews.
• Execute the elements of Supplier Advanced Quality Planning including the following elements; SAQP kick-off meeting, Supplier Process Sign-Off, review and approval of Supplier PPAP.
• Develop the Prototype, Pre-production, and Production Control Plans.
• Develop the Measurement System Analysis Plan for the program, Responsible to ensure that Gage studies (R&R, Bias, Linearity, and Stability) are conducted on all gaging used on the program and that appropriate corrective actions are taken to improve Gage R&R where data indicates.
• Responsible for implementation of the Manufacturing Quality Systems for the prototype and pre-production builds (e.g. Incoming Inspection Instructions, Containment Instructions, etc,) as defined in BOS and/or specified on the Product Control Plan.
• Responsible for completion of the inspection reports report for components that are used for the prototype and pre-production builds.
• Perform capability studies and document the results for all program special characteristics, and ensure that Customer and internal requirements are met (or a written Customer deviation is obtained)
• Responsible for the color/appearance approval process from pre-grain to PPAP, including proper Customer submission paperwork, by either performing the required activities directly or coordinating the completion of these activities.
• Responsible to coordinate the preparation and on-time delivery of PPAP packages for submission and approval by the Customer.
• Responsible to coordinate the preparation and on time delivery of supplier AQP deliverables including; Control Plans, Capability Plans, Capability Studies, Part Layouts, Gage design, Gage R&R, PFMEA, DFMEA (if applicable)
• Utilize all applicable Customer-specific systems.
• Ensure that appropriate statistical methods are utilized throughout the Product and Process Development process and deployed into the Control Plan.
• Responsible for completion of all other Customer-specific Advanced Quality Planning requirements.
• Responsible to assist other SDT members to assure all SDT deliverables are met on time, to the appropriate level of detail. (PPE) Correctly and appropriately.
• Participate and support in environment activities, such as: Environmental Aspect & Impact evaluation.
• Ensure that all activities accordance with Environmental legal & requirements.
• Voluntary to join safety meeting and immediate action once safety issue present in workplace.
• All JSA/Risk assessment, PEIL, environmental aspect up to date for routine, non-routine.
• Responsible to lead the abnormality process of internal – external the quality issue.