Aumovio

Utility - Technical Lead

Gurgaon, HARYANA, India · On-site · Full-time

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About the role

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EmployerAumovio
LocationGurgaon, HARYANA, 122050, India
Work styleOn-site
Employment typeFull-time
Employer posted3 months ago

🔹 Role Purpose

Lead the planning, operation, optimization, and statutory compliance of all plant utilities while ensuring high reliability, cost efficiency, sustainability, and seamless coordination with government authorities.

🔹 Key Responsibilities

1. Utility Operations & Reliability Leadership

Ensure 100% utility availability with zero impact on production
Drive uptime improvement actions and system stabilization
Monitor critical parameters and implement control strategies

2. Maintenance & Reliability Engineering

Own Preventive, Predictive, and Condition-Based Maintenance (CBM)
Lead advanced RCA (5 Why, Fishbone, FMEA, A3 Analysis)
Improve MTBF and reduce repeat failures

3. Utility Systems Ownership

End-to-end responsibility for:

Compressed Air Systems
Cooling Towers & Chilled Water Systems
HVAC & Ventilation, Air Handling Units
Water Treatment (RO, DM, Softener, Chemical dosing)
Electrical Systems (Transformers, DG, Panels, UPS, Servo, LT /HT, Open Access)

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4. Energy Management & Sustainability

Drive plant energy efficiency roadmap
Optimize consumption (kWh, Nm³, KL) and reduce costs
Lead sustainability initiatives (water reuse, energy reduction, decarbonization)

5. Government Liaison & Statutory Compliance

Act as single point of contact with authorities:

Pollution Control Board
Electrical Inspectorate (DHBVN)
HSPCB, Waste Management
Fire & Safety Department
Local Municipal / Water Authorities- HSIDC

Manage:

Licenses, renewals, and statutory documentation
Inspections, audits, and compliance closure
Environmental reporting (water discharge, emissions)

Obtain approvals for new installations / expansions
Ensure zero regulatory non-compliance risk

6. ESH Governance

Ensure compliance with ESH standards and regulatory norms
Implement LOTO, PTW, confined space practices
Support ESH audits and zero-incident culture
Support Sustainability initiatives along with ESH team.

7. Vendor & Contract Management

Manage vendors, AMC/ CMC contracts, and service providers
Validate technical solutions and execution quality
Ensure cost and safety compliance

8. Digitalization & Monitoring

Develop utility dashboards and KPIs
Implement IoT / automated monitoring systems
Drive data-driven decision making

9. Projects & Continuous Improvement

Lead capex and utility improvement projects
Drive Six Sigma / Kaizen initiatives
Support plant expansion and infrastructure projects

10. Facility & Infrastructure Support

Ensure proper workplace environmental conditions
Support facility maintenance and future expansion planning

🔹 Technical Knowledge Requirement (Advanced & Expert Level)

✅ Advanced Level Knowledge (Must Have)

Utility system fundamentals:

Compressed air system design, leak analysis, pressure optimization
Cooling tower performance, heat load calculations
HVAC load calculations and air balancing

Water chemistry & treatment:

RO/DM operations, scaling, dosing control, TDS/pH optimization

Electrical systems:

Load calculations, DG synchronization basics, power factor control

Maintenance systems:

Preventive & predictive maintenance planning
Basic vibration, thermography, and condition monitoring

Data analysis:

Trend analysis of utility consumption and performance

Safety systems:

Electrical safety, pressure systems, chemical handling

✅ Expert Level Knowledge (Should Know)

Advanced system optimization:

Energy optimization (specific energy reduction: kWh/Nm³, kW/TR)
System integration & automation (BMS / SCADA / IoT-based monitoring)

Utilities design & sizing:

Compressor sizing, piping networks, pressure drop calculations
Chiller & cooling tower selection and system balancing

Advanced electrical knowledge:

Load flow concepts, HT/LT systems, reliability planning

Water treatment expertise:

Chemical dosing strategy (corrosion, scaling, bio-control)
Effluent management and reuse strategies

Reliability engineering:

FMEA, RCM (Reliability Centered Maintenance), lifecycle costing

Regulatory expertise:

Deep understanding of statutory norms (PCB, electricity, boiler laws)

Project management:

Capex planning, ROI evaluation, supplier technical validation

Digital transformation:

Data-driven optimization using dashboards & predictive analytics

🔹 Key KPIs

Utility uptime (%)
Corrective & Preventive Maintenance Cost
Spare Part Management
Energy consumption per unit
Water consumption per unit
Cost savings (₹ and %)
MTBF / MTTR
Statutory compliance score (100%)
Audit observations (zero major NC)
Sustainability metrics (water reuse %, energy reduction %)

🔹 Education

BE/ B. Tech in Electrical / Mechanical.
Add on Certifications for Electrical Safety Handling/ ESH Governance ( Plus point)

🔹 Experience

10–12 years in plant utilities / maintenance
Proven experience in:

Independent utility management
Government liaison & statutory compliance
Energy / cost optimization

Reporting Structure

Reports to: Plant IE Head
Interfaces with: Production, Facility , HR, ESH, Projects, Finance, Test labs Government Authorities

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